Diploma thesis

Development of a dynamic projection device in a microscope optical system with application in two-dimensional printing

Dimitrios Melachroinoudis

2026 School of Applied Mathematical and Physical Sciences

Abstract

This diploma thesis presents the development, optimization, and experimental validation of an innovative optical projection system for enhancing the Laser-Induced Forward Transfer (LIFT) technique in microfabrication and two-dimensional printing applications. The proposed approach replaces conventional serial scanning with dynamic laser beam shaping using a Digital Micromirror Device (DMD), enabling the rapid transfer of complex patterns in a single exposure. A complete experimental setup was developed and evaluated, and surface ablation and printing experiments were performed on gold and nickel–graphene samples, with characterization by optical microscopy and SEM. The results demonstrate a spatial resolution approaching the theoretical diffraction limit (475 nm), highlighting the advantages of parallel projection over conventional scanning for microfabrication applications.